Tanaka Electric Tanaka Electric

IEC IEEE ISO 20 Years Profession 10000kVA 35kv Electric Arc Furnace Transformer

Customization: Available
Certification: CE, ISO
Place Style: Vertical

Product Description

Basic Info

Model NO.:HJSSPZ-10000/35
Range of Applications:Industrial
Type:Electric Holding Furnace
Usage:Smelting Steel Plant
Fuel:Electric
Transport Package:Sea Worthy Packing
Specification:Total weight 58600kg
Trademark:EACHER
Origin:China
HS Code:8504231100
Production Capacity:5000 Pieces Per Year

Product Description

We specialize in the R&D, manufacturing, installation, maintenance, and transformation of electric furnace products and EPC contracting for metallurgical engineering. As a leading provider in China, we offer large-scale steelmaking electric arc furnaces, ladle refining furnaces, and non-standard heat treatment furnaces.

Design and Manufacturing Capability

  • Steelmaking Electric Arc Furnace: Primary equipment for scrap steel smelting. Features three-phase AC arc smelting with options for ordinary, high, and ultra-high power. Rated capacity: 1.5t to 150t.
  • Ladle Refining Furnace: Includes LF, VD, VOD, VAD, RH types. Rated capacity: 10t to 300t.
  • Submerged Arc Furnace: For ferrosilicon, ferromanganese, ferrochromium, ferronickel, calcium carbide, and industrial silicon. Power range: 6300KVA to 48000KVA.

ELECTRIC ARC FURNACE

Our steelmaking electric arc furnaces are categorized by power (Normal, High, Ultra-High) and structure (independent or conjoined foundations, roof rotating mechanisms). The complete system includes the furnace body, roof, tilting device, electrode lifting, water-cooling, hydraulic systems, transformer, and automatic control systems. Manufacturing capacity ranges from 10t to 220t.

Product Series & Specifications

Product Series 1 Product Series 2 Product Series 3

Product Characteristics (Type: HJSSPZ-10000/35)

Rate Power: 10000 KVA (20% long-term overload)
Primary Voltage: 35 KV
Secondary Voltage: 270~221~170 V
Primary Rated Current: 165 A
Phase/Frequency: 3 Phase / 50HZ
Cooling Method: OFWF
Cooling Media: 25# Transformer Oil
Vector Group: Yd11
Regulation: 9 steps On-load linear tap changer
Installation: Indoor

Executive Standards

  • JB/T3837-96: Production Model Formation Method
  • JB/T8636-97: Power Converter Transformer
  • GB1094.1-5: Power Transformer Standards
  • JB5344.1: Ore/Submerged Furnace Transformer
  • JB/T 6303: Calcium-Carbide Furnace Transformer

Site Conditions

1. Altitude: ≤1000m Above sea level

2. Temperature: -25ºC to +40ºC (Max Daily Diff: 25ºC)

3. Max Wind Speed: 35m/s

4. Earthquake Resistance: Horizontal 0.1g, Vertical 0.2g; Safety Factor ≥1.67

Main Structure Features & Protection

  • Structure: Oil tank is cover type with a core hanging free structure.
  • Sealing: Terminals adopt epoxy casting resin. Acrylate rubber gaskets ensure zero leakage.
  • Oil Tank: Folded plate design for high mechanical strength and aesthetic appearance.
  • Protection: Gas relay for fault alarm/trip, pointer oil level gauge, pressure relief valves, and BWY-802A temperature thermometers.
  • Cooling: Stainless bolt spiral plate water cooler with vacuum-type butterfly valves.

Quality Management & Test Reports

Quality Management Test Reports
  • Short circuit test report from CESI Italy (100MVA/220KV)
  • Type test reports from KEMA Netherlands
  • Short circuit test reports issued by CTQC China
  • Routine tests issued by V-check Korea
  • ISO9001, ISO14001, OHSAS18001, and CE Certifications

Factory Documentation

No.Description
1Technical parameters & Outline drawing
2Lifting & Transportation diagrams
3Nameplate & Control box drawings
4Installation manual & Maintenance instructions
5Test reports (Routine, Type, Special)
6Recommended spare parts for 2-5 years operation

Services: We provide pre-commissioning, on-site technician training, and a 12-month quality warranty.

Frequently Asked Questions

Q1: What is the rated capacity range for your Electric Arc Furnaces?
A: Our EAF capacity ranges from 1.5t to 220t, depending on the specific model and power configuration (Ordinary, High, or Ultra-high power).
Q2: What cooling methods are utilized in these transformers?
A: We primarily use the OFWF (Oil Forced Water Forced) cooling method, featuring stainless bolt spiral plate water coolers.
Q3: Which international certifications do your products hold?
A: Our products are CE certified and hold test reports from world-renowned laboratories including CESI (Italy) and KEMA (Netherlands), along with ISO9001/ISO14001 certifications.
Q4: Are the transformers suitable for high-altitude installation?
A: The standard design is suitable for altitudes ≤1000m above sea level. For higher altitudes, specialized designs can be provided.
Q5: What kind of after-sales and warranty services do you provide?
A: We offer a 12-month warranty on quality and performance, along with on-site installation support, commissioning, and technician training.
Q6: How do you ensure the transformer oil tank is leak-proof?
A: We use a folded plate structure to minimize welding lines and employ high-temperature resistant, oil-resistant acrylate rubber gaskets for all sealing covers and terminals.

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